Abstract

This thesis presents a comparative study of robotic and manual welding within a low-volume, high-mix manufacturing environment, focusing on the JR Test 3 case study. It explores the implementation of collaborative robots (co-bots) for robotic welding, emphasizing their flexibility, adaptability, and safety features. The study examines the integration and performance of co-bots. A detailed time and motion study, along with cost analysis, highlights the efficiency gains and quality improvements achieved through robotic welding. The findings underscore the advantages of co-bots in enhancing workflow efficiency, ensuring precision, and maintaining safety standards in dynamic manufacturing environments. The results showed that for this particular part manual welding was faster and more cost-efficient, showing robotic welding is not always the answer. We performed an efficiency analysis regarding the arc on time which showed all though the cost shows that manual welding is better robotic welding produces more parts per day.

Advisor

Kuldeep Agarwal

Committee Member

Pawan Bhandari

Committee Member

Shaheen Ahmed

Date of Degree

2024

Language

english

Document Type

Thesis

Degree

Master of Science (MS)

Program of Study

Manufacturing Engineering Technology

Department

Automotive and Manufacturing Engineering Technology

College

Science, Engineering and Technology

Included in

Engineering Commons

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Rights Statement

In Copyright